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Safety when using heavy machinery

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Safety when using heavy machinery

heavy machinery

One of the main dangers on the site is the heavy machinery used for various projects. Safely operating these machines is of the utmost importance. Staying calm and alert throughout the day will allow for more productivity and will translate into a positive working environment for all those around you. If you work in construction, you know that working on a construction site can be one of the most dangerous and hazardous jobs out there. Proper safety starts and ends with your decisions and how you conduct yourself.

It is of paramount importance that all operators have identifiable and verifiable training on heavy equipment before operating. Accidents can occur to both the newly trained and seasoned veterans.
Workers should be trained on the proper procedures to safely operate all pieces of equipment they will be working on. Training should be conducted as a combination of classroom and practical hands-on instruction. Topics that should be covered include safety, hazard identifications, safety features of the equipment and safe manoeuvring of the heavy equipment.
Workers should be trained on how to safely mount and dismount and the proper start up procedure for each piece of equipment. They should have a clear understanding of lifting loads and load capacity for the equipment they will be working on. Retraining and refresher courses should be conducted as needed, especially if a worker is observed operating equipment unsafely or in a manner other than its intended purpose. Only trained workers should be allowed to operate equipment for any reason.
Working with or around heavy equipment should be part of your overall safety program. All workers should be trained on the dangers and hazards of working with heavy equipment. Staying knowledgeable and safe with your equipment is a sure-fire way to make sure you’re protecting yourself and your co-workers.
Conduct a visual inspection before use
Visually inspect heavy equipment before each use to ensure it’s in good operating condition. Equipment must be inspected at least once a day before operating. This must involve walking around with a checklist of components to check for good working order.

Ideally, you can cordon off the area with barriers to keep workers from accidentally getting in close proximity to operating equipment. If you are moving or operating equipment near workers use a spotter, using radio or hand signals to communicate, to keep your blind spots clear. This is especially important when backing up. Yes, the equipment will have backup alarms, but they often go unheeded on construction sites due to their prevalence.
Blind spots
Operators of heavy machinery have to be 100% sure that no one is behind them or in their blind spots when moving, even if this involves getting out of the machine and checking. If vision is limited, have a spotter stand in a safe, visible position to guide and direct you. Inform those working around you for the day of your blind spots and require them to make eye contact with you before coming in the equipment’s vicinity. High visibility vests are mandatory on all sites.


In all aspects of life, communication is perhaps the most important way to drive results and meet deadlines. When working with heavy machinery, communication is just as important. Creating safety policies and procedures for your machines and making sure you constantly communicate them can save lives and money in the long run.
Stay on top of workers who are not working with safety procedures in mind, and make sure they know about all of your policies.
Be in constant communication with those working around you. A two-way radio is the best form of communication, if that option is not available then use hand signals from a spotter who has been properly trained. Communication with operators should be touched upon at every safety meeting and reinforced by the foreman on site.


Wearing your seatbelt in heavy equipment is just as important as wearing one in a moving motor vehicle. There is no excuse for not wearing it at all times. Not only can it save your life, it will keep you firmly in your seat. Always wear proper personal protective equipment (PPE) such as gloves, safety glasses, sturdy boots and hard hats.


Always be sure to be on level ground when loading or unloading your equipment. It greatly reduces the risk of rollovers or sliding off the low-bed ramps. If unloading on a busy jobsite or high traffic area, make sure people are clear of the unloading area and use a spotter to guide you.
Overhead and Underground Hazards
Before work begins on any jobsite, over-head obstructions such as power lines and low clearance should be identified and flagged. Underground utilities like water, sewer, gas, and electrical need to be located by the appropriate department and marked with colour coded paint. Play it safe when getting close to the underground utility and hand dig to uncover. When leaving dugout holes that workers or the public can fall in to, be sure to set up barriers and snow fencing.


According to OSHA, employers must train and have procedures in place to ensure that before any employee performs servicing or maintenance on a machine where unexpected start-up or release of stored energy could occur and cause injury, the machine or energy source must be rendered inoperative. This includes hazards such as pinch points, attachments, and raised loads. Picture warnings, locks, and tags must be utilised to prevent any incidents.

Always be aware of the load limits of varying equipment when operating different machines throughout the day. Depending on the equipment set-up and size the load limits can change. When lifting objects with a machine make sure loads are secure with the proper rigging attachments, and always inspect to ensure they are in good working condition. As with most equipment operations, confirm that all workers are at a safe distance when lifting and moving loads. When loading and unloading equipment at the site, make sure you do it on level ground to avoid rollovers when getting it on or off the truck or trailer.

Equipment must be inspected at least once a day before operating. This must involve walking around with a checklist of components to check for good working order. Hydraulic hoses, undercarriage, oil levels, stress points, etc. are all areas that need to be inspected and reported to the maintenance/safety department before machine start-up. Using a cloud-based mobile device to complete a task such as this can greatly improve communication and response time between operator and mechanic.

When operating heavy equipment, you need to mindful of the area you are working in and any obstacles you may encounter. Overhead power lines should be deenergized, or if that’s not possible, establish barriers to avoid making contact with them. If digging, make sure that all underground utilities, such as sewer, water, gas and electrical, have been identified and clearly marked to avoid damaging them and creating delays and more work.
Whenever possible, workers should be kept out of areas where heavy equipment is in operating. Operators should be aware of their swing radius, especially when working in tighter spaces, to avoid hitting other workers, bystanders, or other vehicles or equipment in the vicinity.

This one should go without saying, but based on the number of injuries workers suffer each year, but there is a right and a wrong way to mount and dismount from heavy equipment. When climbing onto equipment, always maintain three points of contact just like you do when climbing a ladder. Never carry anything with you as you enter or exit.
Never enter or exit equipment that is moving or in operation. Make sure you completely shut off the equipment, engage the parking brake and release any pressure from hydraulic controls. Make sure to take the keys with you to avoid any unauthorized use.
Only use equipment for its intended purpose
Each piece of equipment was designed to perform a specific task. Excavators aren’t cranes and wheel loaders weren’t made to carry workers in the bucket and used as an aerial lift. Pick the right piece of equipment for the task at hand and use it as the manufacturer intended.
Don’t overload or overwork equipment. Be mindful of the payload or lift capacity of the equipment. This may require getting a bigger piece of equipment if what you have isn’t enough to get the job done. If lifting material, make sure all riggings are properly secured. Don’t try to go too fast when operating equipment, especially on slopes.

There always are deadlines on any project, which is why you experience stress to get the project done. Unfortunately, one of the largest causes of accidents on construction sites is due to people moving too quickly. Avoiding an injury or accident is as easy as taking your time, and making sure you’re being safe and smart about the machines you’re using.


https://nektardata.com/top-ten-heav y-equipment-safety-tips-for-incident-prevention/

Heavy Equipment Construction Safety Tips


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About Lola Govender

My name is Lola Govender. I am working at L2B for 9 years and am very passionate about our business.

2 Responses

  1. Sutton Turner
    | Reply

    I am glad you stressed the importance of being trained well on heavy equipment. My brother works with this heavy equipment. Thanks for the tips on using heavy equipment.

    • Sasha Anderson
      | Reply

      Good Day,
      Thanks for getting in touch with us. We appreciate your feedback.

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